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Guide: Installing Dzus Panex - Clip Plates

by KurveyGirl

Dzus Panex Clip-On Install Instructions
Install method: Dzus Panex Clip-On

  • Stepped Drill Bit – OR – ¼” Drill Bit
  • 1/16” Drill Bit
  • Measuring Tape

Dzus Panex
Clip-On Install: Tools
  1. Check that flange has 1" or more space
  • If flange is short, clip will not be fully seated

Dzus Panex
Clip-On Install: Short Flange
Drill Pilot Holes for Dzus bolt hole:
  • With Clip-On plate located, use 1/16” drill bit to dill a pilot hole to accurately locate the Dzus bolt hole.

Dzus Panex
Clip-On Install: Pilot Hole
Use Backside center Dzus bolt hole to locate outer hole:
  1. Remove Clip
  2. Hold bodywork together
  3. Use the 1/16” Drill bit from backside and drill though front bodywork to locate the outer hole.

Dzus Panex
Clip-On Install: Pilot Hole 2
Enlarge the Dzus bolt holes:
  1. Use the stepped drill bit hole for the bolt on both the inner and outer panel to ¼”.
  • Note: Can use a ¼” Drill bit in a pinch, but a stepped drill bit makes a cleaner hole.

Dzus Panex
Clip-On Install: Enlarge Hole
Install bolt:

  1. Install the bolt though the outer panel
  • Use a plastic washer on both the inside and outside to hold the bolt to the outer bodywork.  The inside washer will protect your paint from wear.
  1. Insert bolt though inner panel and turn bolt to engage.
  • It is normal to be difficult to turn the bolt the first time.
  • If the bolt seems “Loose”, you can add a second washer on the bolt to snug up the fit.
Picture #20

This article was published on Friday 10 January, 2014.
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